Innovations in Truck Aerodynamics for Improved Fuel Economy

Published on February 23, 2025

by Andrew Maclean

Trucks play a crucial role in the transportation industry, providing the necessary means for delivering essential goods and products across the country. However, their impact on the environment cannot be overlooked, especially in terms of fuel consumption and emissions. This has led to a growing focus on truck aerodynamics, with the aim of enhancing fuel efficiency and reducing carbon footprint. In this article, we will explore the latest innovations and advancements in the field of truck aerodynamics, and how they are helping to improve fuel economy.Innovations in Truck Aerodynamics for Improved Fuel Economy

The Importance of Truck Aerodynamics

Truck aerodynamics refers to the study and design of the air flow around a truck in motion. It plays a significant role in the overall performance and efficiency of trucks, directly impacting fuel consumption, emissions, and overall cost of operation. According to a study conducted by the National Research Council of Canada, improved aerodynamics can reduce a truck’s fuel consumption by up to 12%. This highlights the critical role that truck aerodynamics play in achieving better fuel economy.

New Innovations in Truck Aerodynamics

1. Trailer Skirts and Side Fairings

Trailer skirts and side fairings are among the most popular and effective aerodynamic devices used on trucks. These are panels or sleek structures attached to the sides and rear of the trailer, which help to reduce air drag. Studies have shown that trailer skirts can decrease fuel consumption by up to 6%, while side fairings can improve fuel efficiency by approximately 5%. Leading truck manufacturers such as Freightliner and Volvo have incorporated these devices on their trucks, making them a common sight on highways.

2. Frontal Air Dams

Frontal air dams or spoilers are another innovative aerodynamic feature that can greatly improve a truck’s fuel economy. These are panels mounted on the front of the truck, just below the bumper, which help to redirect air flow and reduce drag. They have proven to be particularly effective for high-speed trucks, such as long-haul carriers. Manufacturers have also started incorporating this feature on their trucks, with Volvo Trucks reporting a 3% improvement in fuel economy after installing frontal air dams on their models.

3. Diffuser Shapes

The shape of a truck’s front and rear end can have a significant impact on its aerodynamics and fuel efficiency. Traditional flat-fronted and square-shaped trucks create a lot of air resistance, which leads to increased fuel consumption. To reduce this, new truck designs are adopting rounded edges and tapered rear ends, known as diffuser shapes. These have shown to reduce drag and improve fuel economy by up to 7%.

4. Automatic Grill Shutters

Automatic grill shutters are another innovative feature that is gaining popularity in the trucking industry. These are panels placed over the front grill of a truck, which can open and close automatically, depending on the need for air flow. When the truck is travelling at high speeds, the panels close, reducing air resistance, and therefore, improving fuel economy. This feature has been incorporated in models such as the Freightliner Cascadia and has shown to decrease fuel consumption by up to 2%.

5. Side Wake Reducers

Side wake reducers are a relatively new technology, designed to reduce the area of low-pressure air created behind a truck in motion. This area of low pressure creates drag that can significantly impact fuel efficiency. Side wake reducers, also known as vortex generators, are small fins placed along the sides of the trailer, which help to break the airflow and reduce drag. These have shown to improve fuel economy by up to 10% and are gradually being adopted by truck manufacturers.

Conclusion

With the rising focus on reducing fuel consumption and carbon footprint, the adoption of innovative truck aerodynamics is expected to increase. As demonstrated by the above examples, these advancements are proving to be effective in improving fuel economy and reducing truck emissions. Truck manufacturers, alongside regulatory bodies, are working towards creating more aerodynamically efficient trucks, which will not only benefit the environment but also reduce transportation costs for businesses. This highlights the crucial role that truck aerodynamics play in achieving sustainable transportation.